HELLER solutions at Erkunt Sanayi

Erkunt Sanayi
Automotive
Agricultural and construction machinery
4-axis machining centers H

Automated engine block manufacture with HELLER

When it came to investing in technology for an automated engine block facility, the Turkish automotive component supplier Erkunt Sanayi decided on a HELLER manufacturing system.

Task

  • new installation of a manufacturing line for engine blocks
  • robot-supported automatic loading and unloading system

Project scope & solution

  • turnkey manufacturing systems, based on a simultaneous engineering process, consisting of twelve H-series 4-axis machining centers, three cleaning machines, two honing machines, one automated block cover mounting system, four industrial robots, various leak testers, as well as an extensive range of pre-assembly equipment, including programming, training and service

Result

  • productive manufacturing line with a machining capacity of 42,000 engine blocks per year

More references

HELLER solutions at Komax: Customer testimonial

Peter Arnold

Head of Mechanical Manufacturing at Komax

"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."

HELLER solutions at Franz Haas Waffelmaschinen: Customer testimonial

Günter Muhr

Managing Director at Franz Haas Waffelmaschinen

"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."

HELLER solutions at H.P. Kaysser: Customer testimonial

Thomas Kaysser

Managing Director at H.P. Kaysser

"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centers – because they deliver what HELLER promises!"

HELLER solutions at Bitzer: Customer testimonial

Frank Brunner

Head of Manufacturing and Production Engineering at Bitzer

"For me, it was much more important to have found, in HELLER, a manufacturer whose machines are able to meet our high standards without extensive options."

HELLER solutions at Engel Austria: Customer testimonial

Gerhard Aigner

Head of Production at Engel Austria

"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimeter. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."

HELLER solutions at Fette Compacting: Customer testimonial

Nicholas Warnken

Nicholas Warnken, Project Manager

"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimize the processes in this way."

Komax
Franz Haas Waffelmaschinen
H.P. Kaysser
Bitzer
ENGEL
Fette Compacting

Contact

Contact

Sales & Services

Sales & Services

Do you have questions about our products and services? Please get in touch with us, we are here for you! Benefit from our global HELLER network with knowledgeable sales and service contacts located in your region.

Find your nearest personal contact.

No results could be found.

You might also be interested in

HELLER Newsletter

Register now!

The HELLER Newsletter provides you with information about all current topics concerning our company, our products and services as well as upcoming trade shows and events. Register now to make sure you never miss any news from the HELLER Group!