HELLER solutions at KLINGER Fluid Control
With flexible "back to the roots" production
Production orders outsourced to China are to be brought back to Austria. Hence the search for flexible machining centers. Due to the small batch sizes and production on-demand, the company decided on two HELLER H 6000 4-axis machining centers, which include the Fastems manufacturing system.
Task
- flexible machining centers
- stability and rigidity for machining spheroidal graphite iron and cast iron
- to synchronize and process batch sizes in a systematic manner
- high performance and long life
Project scope & solution
- two HELLER H 6000 4-axis machining centers with integrated HELLER facing slide
- tool magazine with 265 places
- Fastems MFS with 20 tool pockets
Result
- labor and manufacturing costs now at a competitive level (compared to manufacturing in China)
- current output is approx. 40,000 housings per year
- thanks to purposeful synchronization, 24-hour delivery time for stock goods, 15 days for custom-made products
Customer testimonial
Yusuf Avci
Yusuf Avci, Head of Production
"The system has much more hidden potential. Until now, we have produced in only one to two shifts to reflect the order situation. And that's a good thing, as we want to be able to deliver faster than the competition."
More references
Peter Arnold
Head of Mechanical Manufacturing at Komax
"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."
Günter Muhr
Managing Director at Franz Haas Waffelmaschinen
"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."
Thomas Kaysser
Managing Director at H.P. Kaysser
"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centers – because they deliver what HELLER promises!"
Frank Brunner
Head of Manufacturing and Production Engineering at Bitzer
"For me, it was much more important to have found, in HELLER, a manufacturer whose machines are able to meet our high standards without extensive options."
Gerhard Aigner
Head of Production at Engel Austria
"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimeter. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."
Nicholas Warnken
Nicholas Warnken, Project Manager
"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimize the processes in this way."
Contact
Contact
Sales & Services
Do you have questions about our products and services? Please get in touch with us, we are here for you! Benefit from our global HELLER network with knowledgeable sales and service contacts located in your region.
Find your nearest personal contact.
No results could be found.
You might also be interested in
HELLER Newsletter
Register now!
The HELLER Newsletter provides you with information about all current topics concerning our company, our products and services as well as upcoming trade shows and events. Register now to make sure you never miss any news from the HELLER Group!