HELLER solutions at KTM
When it's all about precision, the motorcycle manufacturer relies on HELLER
KTM is producing motorcycles at record levels with batch sizes of between 100 and 2000. To machine engine housings and cylinder heads, the company has been relying on HELLER machining centers for 30 years.
Task
- to guarantee precise reproducibility in series production
- flexible, highly dynamic production according to demand and the season
- high degree of vertical integration and part diversity
- batch sizes of between 100 and 2000 units
- three shift operation throughout the year
Project scope & solution
- expansion of 19 completely identical HELLER MC 25 and MCi 25 machines by H-series 4-axis machining centers
- H 4000 with 6-position pallet rotary magazine and 160 tool pockets, as well as a speed package
Result
- tools and clamping systems can be carried over one-to-one on every machine
- machining centers designed for changing batch sizes and a variable range of parts and materials
More references
Peter Arnold
Head of Mechanical Manufacturing at Komax
"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."
Günter Muhr
Managing Director at Franz Haas Waffelmaschinen
"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."
Thomas Kaysser
Managing Director at H.P. Kaysser
"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centers – because they deliver what HELLER promises!"
Frank Brunner
Head of Manufacturing and Production Engineering at Bitzer
"For me, it was much more important to have found, in HELLER, a manufacturer whose machines are able to meet our high standards without extensive options."
Gerhard Aigner
Head of Production at Engel Austria
"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimeter. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."
Nicholas Warnken
Nicholas Warnken, Project Manager
"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimize the processes in this way."
Contact
Contact
Sales & Services
Do you have questions about our products and services? Please get in touch with us, we are here for you! Benefit from our global HELLER network with knowledgeable sales and service contacts located in your region.
Find your nearest personal contact.
No results could be found.
You might also be interested in
HELLER Newsletter
Register now!
The HELLER Newsletter provides you with information about all current topics concerning our company, our products and services as well as upcoming trade shows and events. Register now to make sure you never miss any news from the HELLER Group!