HELLER solutions at Treif Maschinenbau
Successfully expanding the part range with HELLER
Replacing three older machines and increasing capacities at the same time? Treif Maschinenbau shows how this can be done. Two HELLER FP 4000 5-axis machining centers have made the processes faster and more stable. The part range also became more diverse.
Task
- deadline-controlled production of single parts through to batch sizes of 50 items
- this requires a high torque with a performance and dynamism to match
- replacing three older machines with two 5-axis machining centers that offer performance, stability and flexibility
Project scope & solution
- two HELLER FP 4000 5-axis machining centers
Result
- tried and proven, completely reliable standard concept
- more stable process and hence better deadline-controlled production
- capacity increase thanks to shorter lead times
- gain of 1.5 shifts through performance and equipment
- ability to design more complex and precise parts
Customer testimonial
Martin Selbach
Head of Production at Treif Maschinenbau
"Thanks to complete machining in just one setup, we were also able to raise the quality bar."
More references
Peter Arnold
Head of Mechanical Manufacturing at Komax
"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."
Günter Muhr
Managing Director at Franz Haas Waffelmaschinen
"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."
Thomas Kaysser
Managing Director at H.P. Kaysser
"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centers – because they deliver what HELLER promises!"
Frank Brunner
Head of Manufacturing and Production Engineering at Bitzer
"For me, it was much more important to have found, in HELLER, a manufacturer whose machines are able to meet our high standards without extensive options."
Gerhard Aigner
Head of Production at Engel Austria
"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimeter. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."
Nicholas Warnken
Nicholas Warnken, Project Manager
"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimize the processes in this way."
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